[Translate to Englisch:] Walzen Dreiwalzwerk Close-Up

International

EXAKT Three Roll Mills - precision in perfection

Targeted dispersion, homogenisation & moistening.

Welcome to the most versatile dispersion systems on the market.

No matter if you are looking for a solution for the development and production of pastes, functional materials, or any other application in wet milling, refining or mixing processes - EXAKT Three Roll Mills offer reproducible precision down to the micron and sub-micron range.

Controlled and reproducible energy input
Conservation of primary particle characteristics
Defined and reproducible particle separation
Homogeneous and very narrow particle distribution
Processing of viscous and highly viscous pastes
Process data analysis in real-Time (E-line)

G-LINE

powerful, precise and versatile

Our new model of the EXAKT G-LINE was designed for a versatile use in laboratories, comes equipped with a powerful drive, and the highest precision.

From industrial research to cosmetics production, the G-Line disperses a wide variety of substances, including highly viscous, functional materials. It guarantees excellent, homogeneous, and reproducible product fineness.

The user-friendly operation, compact design, and the great cost-performance ratio make the G-Line the perfect system for advanced laboratory applications.

Request information

50 PLUS

user-friendly touchpad

precise gap setting

nip guard

the new standard for laboratory applications

More powerful drive than competitive models for versatile applications
Precise, reproducible dispersion of highly viscous materials
User-friendly touchpad to set speed
Precise one-hand adjustment of gap width
Up to 5 l/h throughput* with a gap width of ten μm
High-quality roller surfaces (chrome or aluminium oxide)
Self-adjusting scraper system
Prevents dry running

^{*theoretical throughput with low viscosity and max. power}

^{The EXAKT 50 PLUS replaces all former EXAKT 50I and all EXAKT 50 Classic models.}

80 E PLUS electronic three roll mill highlights

E-LINE

reliable process control

Our E-Line Three Roll Mills are equipped with a unique electronic control concept for perfect parameter regulation throughout the dispersion process.

The electronic adjustment of roller gaps in 1 μm steps and the force measurement in the roller gap offer unique dispersion and analysis functions. All relevant process parameters are displayed in real time. Using the the E-Line's optional DataLog function you can save and document, export and evaluate the respective dispersion data.

All this provides users in R&D - and in production alike - maximum control and additional quality control across a variety of applications.

80E PLUS

designed for research & development

safety & working width

real-time analysis

optional safety cover

Electronic gap setting in 1-µ steps
One-pass calibration - automatic adjustment of roller parallelism
Electronic display of dispersing process in real-time
Gap mode: roller gaps from 5 µm to 180 µm
Force Mode: adjustable line pressing to 26 N/mm (determined by working width)
Processing of less than 10 ml
Throughput of up to 18l/h at 10 µm gap width
Roller material: ceramics (Al2O3 or SiC), steel (chrome plated)

120EH-450 e-con

our production solution

Display

Particle fineness of less than 1 micron
Individually select gap or force mode for each gap
Set gaps and parallelism automatically
Monitor and set process parameters easily
Record process parameters via DataLog
27.5 l/4 throughout with gap width at 5 micron
Roller material: ceramics (Al2O3 oder SiC) or steel (chrome plated)
Control roller temperature for ideal process control
Safety: overload protection, cleaning and reverse modes

S-LINE

high-performance drive for controlled dispersion of high viscosity materials

EXAKT S-Line Three Roll Mills offer the most precision and reproducibility with market leading gap settings down to 5 μm.

Despite its compact, space-saving design, a very powerful drive system allows processing of very high-viscosity materials. Depending on the respective rheological properties pastes with 5 million mPas or more can be processed, made possible by our standard roller temperature control system.

Operation is easy using the colour display to monitor speed, temperature, various production timers and power consumption. It doesn't get any more user-friendly!

Request information