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Exakt Advanced Technologies

EXAKT Three Roll Mills - precision in perfection.

Targeted moistening, homogenisation & dispersion.

EXAKT Three Roll Mills are versatile dispersing systems used in the development and production of pastes and functional materials in a great variety of applications.
Additionally, there are numerous uses in wet milling, refining or mixing processes that require reproduceable precision down to the micron and sub-micron range.

 

  • Controlled and reproducible energy input
  • Conservation of primary particle characteristics
  • Defined and reproduceable particle separation
  • Homogeneous and very narrow particle distribution
  • Processing of viscous and highly viscous pastes
  • Process data analysis in real-Time (E-line)
focus on EXAKT 80E Plus electronic three roll mill

E-LINE

Reliable process control

Our E-Line Three Roll Mills are equipped with a unique electronic control concept for perfect parameter regulation throughout the dispersion process.

The electronic adjustment of roller gaps in 1μm steps and the force measurement in the roller gap offer unique dispersion and analysis functions. All relevant process parameters are displayed in real time. Using the the E-Line's optional DataLog function you can save and document, export and evaluate the respective dispersion data.

All this provides users in R&D as well as in production maximum control while processing, and additional quality control across a variety of applications.

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80E PLUS

ideal in Research & Development

[Translate to Englisch:] EXAKT Dreiwalzwerk 80E PLUS
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optional safety cover
[Translate to Englisch:] EXAKT Dreiwalzwerk 80E PLUS
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real-time analysis
[Translate to Englisch:] EXAKT Dreiwalzwerk 80E PLUS
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optional hopper
[Translate to Englisch:] EXAKT Dreiwalzwerk 80E PLUS
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  • Set gap width electronically in 1-µ steps
  • One-pass calibration - automatic adjustment of parallelism of rollers
  • Electronic display of dispersing process in real-time
  • Gap mode: roller gaps from 5µm to 180 µm
  • Force Mode: adjustable line pressing to 26 N/mm, depending on work width
  • Processing of less than 10 ml
  • Throughput of up to 18l/h at 10 µm gap width
  • Roller material: ceramics (Al2O3 or SiC), steel (chrome plated)

120EH-450

the solution for your production

[Translate to Englisch:] Exakt Haube
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optional cover
[Translate to Englisch:] Exakt Haube
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  • Electronic gap setting in 1-µ steps
  • One-pass calibration - automatic adjustment of parallelism of rollers
  • Select gap or force mode for each gap 
  • Throughout of up to 27 l/h at 5 µm roller gap setting
  • Roller material: ceramics (Al2O3 oder SiC) or steel (chrome plated)
  • Roller temperature control for best process control

 


G-LINE

High performance at a great price

Compact dimensions provide comfortable handling and operation while ensuring excellent and reproducible product fineness. Adjust the roller gap quickly, yet precisely, with one hand only down to 10 μm!  Additionally, the mechanical concept of the gap setting prevents dry running of the rollers making the G-Lines reliable, wear-resistant, durable and particularly easy to operate.

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EXAKT 50I Dreiwalzwerk
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safety
EXAKT 50I Dreiwalzwerk
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interchangeable roller sets
EXAKT 50I Dreiwalzwerk
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gap setting
EXAKT 50I Dreiwalzwerk
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safe operation
EXAKT 50I Dreiwalzwerk
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50I

handy & precise

  • Interchangeable roller set - quickly within a few steps

  • Roller gap down to 10 µm

  • Up to 5 l/h throughput with a gap width of 10 μm

  • Continuously adjustable circumferential speed of the rollers

  • Variety of safety measures

  • Roller materials: ceramics (Al2O3) or hardened chrome

  • Universal self-adjusting scraper knife

  • Easy one-hand roller gap width adjustment 

50 Classik DZR

  • Roller gap down to 10 µm
  • Up to 8 l/h throughput with a gap width of 20 μm
  • Continuously adjustable circumferential speed of the rollers
  • Roller material: ceramics (Al2O3) or hardened chrome
  • Plastic or metal scraper socket 
  • Universal scraper for various scraper knives
  • Easy one-hand gap width adjustment 

50 Classic

  • Roller gap down to 10 µm
  • Up to 8 l/h throughput with a gap width of 20 μm
  • Roller material: ceramics (Al2O3) or hardened chrome
  • Plastic or metal scraper socket 
  • Universal scraper for various scraper knives
  • Easy one-hand gap width adjustment 

 

50 Classic Pharma

  • Roller gap down to 10 µm
  • Up to 8 /h throughput with a gap width of 20 µm 
  • Roller material: porcelain
  • Easy one-hand gap width adjustment
  • Plastic scraper and hopper

 


S-LINE

high-performance drive for controlled dispersion of high viscosity materials

EXAKT S-Line Three Roll Mills offer the most precision and reproducibility with market leading gap settings down to 5 μm. 

Despite its compact, space-saving design, a very powerful drive system allows processing of very high-viscosity materials. Depending on the respective rheological properties pastes with 5 million mPas or more can be processed, made possible by our standard roller temperature control system.

Operation is easy using the colour display to monitor speed, temperature, various production timers and power consumption. It doesn't get any more user friendly!

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80S PLUS

maximum fineness guaranteed

EXAKT 80S PLUS three roll mill
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temperature control
EXAKT 80S PLUS three roll mill
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safety and work width options
EXAKT 80S PLUS three roll mill
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easy operation
EXAKT 80S PLUS three roll mill
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surface: pfa coating
EXAKT 80S PLUS three roll mill
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safety options
EXAKT 80S PLUS three roll mill
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  • Colour display
  • Roller gap from 5µm to approx. 230 µm
  • Processing of less than 10 ml
  • Throughput up to 18 l/h at 10 µm gap setting
  • Roller material: ceramics (Al2O3 or SiC) or steel (chrome)
  • Roller temperature control
  • Stainless steel casing
  • Particularly safe cleaning process

120S PLUS

reliable production

  • Colour display
  • Roller gap from 5µm to approx. 220 µm
  • Throughput up to 27 l/h at 10 µm roller gap
  • Roller material: ceramics (Al2O3) or hardened chrome
  • Temperature controlled rollers
  • Stainless steel casing
  • Particularly safe cleaning process