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EXAKT Cutting & Grinding Systems for Quality Control and R&D

Whether it’s for research, quality management of industrial production or damage analysis:

Comprehensive and detailed knowledge of the materials and production processes being used, as well as their mutual interdependencies, are required for new materials and composites, complex production processes and ever-increasing quality and safety demands. Take advantage of the quality of our abrasive grinding units to get an immediate assessment of complex components and their structures without having to carry out additional grinding and polishing steps. To meet this requirement, it is necessary to make informative cross cuts or thin sections for visual or reflected-light microscopic examination. Over time, the added requirement of additional transmitted-light microscopic examination of thin sections down to 10 μm in size is becoming more and more common.

 

EXAKT Cutting and Griding devices make it all possible. Versatile in use, all of these requirements can be met with just a few pieces of equipment in daily laboratory use.

EXAKT Cutting and Grinding devices don’t cut with a sharp sawtooth blade, but rather cut and grind with minimal thermal and mechanical stress on the sample. The EXAKT CP (Contact Point) process ensures pinpoint application of energy. Even in complex components with materials of different hardnesses, the cut is guided precisely and the sample surface quality is left unimpaired. EXAKT Cutting and Grinding Technology enables you to approach sample examination in ways which simply weren’t possible for your application until now.

Long service life, reliability and minimal service expenditure also contribute considerably to the economical use of our systems.

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DIAMANT BAND SAW
EXAKT 302

EXAKT 302 Industry – designed for laboratories with limited space. Thin cuts and cross sections with new materials and composites (CFRP, GFRP), complex components or circuit boards require a high performance of the cutting & grinding system, same as for the sample preparation for metallography or geology. With our all new powerful diamond band saw you can cut all samples quickly, precisely and safely directly in
the laboratory. The cutting method of our diamond band saw produces very smooth and burr-free surfaces in one step, which is usually only achievable with embedded and ground samples. We offer you a state-of-the-art solution designed specifically for the userʼs safety, convenience and quality of sample processing. With the EXAKT 302 even smallest cuts of only 1–2 mm thickness can be produced free hand – with maximum working safety.

Optimize and reduce the overall processing time of your sample preparation process.

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EXAKT DIAMOND BAND SAWS 310 & 311 / CL & CP


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DIAMOND BAND SAW
EXAKT 300  CL & CP 

The high-precision EXAKT 300 Diamond Band Saws are excellently suitable for cutting a wide variety of different materials and material combinations. This results in smooth, coplanar cuts which, depending on the material and the grit of the diamond band used, fulfill the most stringent roughness value requirements. The EXAKT 300 is supplied with a parallel guide and tailstock and is ideal for use in laboratories thanks to its compact size. The tailstock can be outfitted with a wide variety of different sample holders in such a way that samples of many different shapes and compositions can be attached securely. An available option for the tailstock is CP mode, i.e. the sample can continuously oscillate in different deflections. This process achieves even better roughness values and enables up to 10 times faster cutting.

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EXAKT DIAMOND BAND SAWS 300 CL & CP


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DIAMANT BAND SAW
EXAKT 310 CL & CP  und EXAKT 311 CL

The high-precision EXAKT 310 & 311 Diamond Band Saws are excellently suitable for cutting a wide variety of different materials and material combinations. This results in smooth, coplanar 

cuts which, depending on the material and the grit of the diamond band used, fulfill the most stringent roughness value requirements. The EXAKT 310 is supplied with a parallel guide and tailstock, and the EXAKT 311 also features a large workbench. Samples of different geometries can be secured directly to the work plate, or the tailstock can be mounted, which can also be outfitted with a wide variety of different sample holders. An available option for the tailstock is CP mode, i.e. the sample can continuously oscillate in different deflections. This process achieves even better roughness values and enables up to 10 times faster cutting.

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MICRO GRINDER
EXAKT 400 CS 

The final touch – The last step of sample preparation is decisive!

The EXAKT 400CS Grinding Unit is considerably different from conventional grinding units. Its especially solid construction guarantees tolerances of just a few micrometers with especially stable and vibration-free running of the grinding disk. The high-precision measuring system enables precise setting and measurement of ground material down to the micron. The unit stops automatically once the target for material removal has been reached. The precise and extremely stable EXAKT oscillation system guarantees material removal of the sample through a gravimetrically set grinding force.

In conjunction with uniform water rinsing, continuously adjustable speed of the grinding disk and the oscillation of the sample, the result is a perfect, coplanar grind with minimal mechanical and thermal loading of the sample. Precise control of all grinding parameters guarantees a reliable and reproducible
grinding process.

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EXAKT 400 CS MICRO GRINDER


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