Three Roll Mill basic models EXAKT 50, 50I and 80

Precise processing and outstanding results

The Basic models EXAKT 50 & 50I are widely applicable  and offer the multiple process advantages that only EXAKT Three Roll Mills deliver for dispersion and homogenizing.

EXAKT dispersing for optimum achievement of functional material properties:

  •  Homogenious application of energy
  • Controllable wetting/dispersion of particles through specific application of energy
  • Homogenious  distribution of particles in the matrix
  • Wide range of particles and matrix viscosities down to 20 µm
  • Throughput up to 7 litres

EXAKT 50

Compact, versatile, tabletop unit, rugged and easy to handle

EXAKT 50 I

Compact tabletop unit with removable rollerset

The option to work with separate roller sets increases efficiency as cleaning is simplified with reduced downtime as well as eliminating cross contamination.

Directed product flow, productive, low-loss and clean

  • Non-corrosive hopper
  • Side guides
  • Non-corrosive scraper socket, easy to handle
  • Self adjusting
  • Easy to adjust tension

High quality rollers

Precise operation

  • Speed contol
  • Indicator for gap setting
  • Internal shut off switch for sensing an overload
  • High motor capacity
  • Rugged, long lasting, compact

Secure

  • Top mounted Emergency Button
  • Internal shut off switch for sensing an overload

EXAKT 80

With an output up to 45 litres per hour, a more powerful motor, larger roller diameters and therefore greater shear even more applications are possible.

Designed for use with a wide variety of materials, rollers are chemically neutral made of aluminium oxide or corrosion resistant, chrome-plated steel, also the scraper knife can be made of steel or ceramic.

 

Additional equipment options

 

Cooling and heating equipment for the rollers

All EXAKT 80 models with steel rollers can be equipped with an open circuit internal circulation system for heating or cooling of the rollers. If there is no source with cooling or heating medium available, EXAKT offers appropriate accessories.

Solvent dispenser for EXAKT 80

Some products tend to dry out in the area of the product guides due to increased friction heat. The solvent dispenser can be used to prevent this. Near the product guides, it adds solvent to the product in order to ensure constant product fineness and to prevent drying out.

Explosion protection for EXAKT 80

The EXAKT basic models can be manufactured so they are explosion proof (on demand).

Draw-in guard "Nip Guard" for EXAKT 80

As an alternative to the stainless steel hopper, it is possible to use a Nip Guard / hand guard via the rear draw-in gap. Equipped like the stainless steel hopper with a safety switch.

PFA coating of universal scraper socket for EXAKT 50 and 80

For improved flow of the product on the scraper socket. This also simplifies cleaning: Cleaning time and materials are reduced. This type of coating is approved for food contact and metal-free. The use of plastic spatulas is recommended.  

Technical characteristics of the PFA coating (PDF)

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